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Submitted by: Steven Glassner
When it comes to keeping your machine tools well maintained, it is very essential to ensure their durability and performance. Be it maintenance, routine check up or particular attachments, keeping machinery tools up to date is the foremost thing to consider. Anything can happen to them if heavy machineries are not checked routinely and well maintained.
CNC machines and machine tools are the backbone of the manufacturing sector. They are the machines that are responsible for building other machines for all industries. And therefore, ensuring smooth functioning of such machines is not only critical for the machine tool industry but the manufacturing sector as a whole. Good quality machine tools can be a heavy investment but at the same time they work for long time.
Given below are some of the ways you can keep your machine tools well maintained.
1. Check The Lubrication
First thing to keep in mind and implement is checking the lubrication of machine tools which are frequently used. In this case, it is very important to inspect the lubrication levels on a regular basis. By making sure that the equipment are lubricated properly, you can easily protect their motors over an extended period. It includes greasing and oiling of moving parts or components of all tools. Always have the right amount of oil or use other lubricants to make your machine tools work without any break downs.
2. Sharpen Key Parts
If you are using machine tools that have components built for cutting, slicing, sharpening or chopping, then you should make sure that the parts maintain their sharpness. If you are using laser parts for cutting, then ensure these parts are also in proper condition. If there isnt routine maintenance performed on specific accessories which need to retain their sharpness for optimum performance, you would be putting your production quality at a high risk. Ensure those equipment used for cutting are sharpened properly.
3. Check Alignment Specifications
Another important maintenance step is to stop any attachment or component from being out of alignment. Component misalignment may adversely affect the machine’s performance. To decide if your machine tools are aligned well, simply go for a few test jobs and test the accessories to check how their parts are currently working.
4. Examine The Cleanliness
Even though this is obvious, you must make sure that your machine tools are cleaned regularly. By cleaning different pieces of machines either daily or weekly, you will make sure that they are running at optimum capacity. The cleanliness of machines must be taken care of to avoid breakdown of particular parts. When machines collect a lot of grime or start rusting, long term problems may occur.
5. Take Good Care of Parts & Equipment
So as to correctly maintain your machine tools, it is important to have routine maintenance checks on all of the accessories and parts. An important aspect of this preventive care is to ensure that all of your machine accessories and equipments are handled with care and stored safely. You absolutely dont want to be sloppy with any of your machine parts. Do all you can to detect possible problems. All problems can be tackled more easily when detected early on. Keep a checklist and carefully login all maintenance performances to proceed further.
6. Don’t Overwork Your Machines
Dont surpass your machine parts stated performance limitations and specifications as found in your owner manual. Knowing weight limits for inclines and loads for transit are a simple way to keep machine tools well maintained. Most machine tools are programmed with multiple power modes. And that is why it is important for operators to ensure their machine parts are set to the correct power mode.
To Conclude
By following the above simple precautionary measures, you can prolong the life of your machines and save yourself from unpleasant shocks and machine breakdowns. A good rule of thumb in this regard is to check all your machine parts regularly and keep them in optimum working condition. http://www.altparts.com/mazak
About the Author: Steve Glassner is the General manager of Alternative Parts Inc, the leading manufacturer and distributor of Amada machinery replacement parts and Mazak Laser Parts. Steve is a Machine Tolls industry enthusiast and frequently writes about various aspects of the industry.
altparts.com/mazak
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